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IS 6240 :
1999 |
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HOT
ROLLED STEEL PLATE (UP TO 6 MM), SHEET AND STRIP FOR THE
MANUFACTURE OF LOW PRESSURE LIQUEFIABLE GAS CYLINDERS |
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1 Tensile Test |
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1.1 Number of
Tensile Tests |
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One tensile test piece,
transverse to the direction of rolling shall be taken from
each lot of 25 tonnes of material or part thereof from each
cast rolled or processed at the same time. In case of coils,
one tensile test piece shall be taken from each coil. |
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1.1.1
When plate, sheets and strips of more than one thickness are
rolled from the same cast, one additional tensile test shall
be made for each thickness |
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1.2
Tensile Test |
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The tensile test shall be
carried out in accordance with IS 1608, generally using a
proportional gauge length Lo = 5.65 √So, where So
is the cross sectional area of the test piece. The pieces
with a non-proportional gauge length may be used; in this case
the elongation values shall be converted in accordance with IS
3803 :Part I. The tensile strength, yield stress and
percentage elongation shall be as given in Table 1. |
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Tensile Strength MPa |
Yield
Stress Mpa, Min. |
Percent Elongation at Gauge Length 5.65 √So
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Internal
Diameter of Bend |
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(1) |
(2) |
(3) |
(4) |
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350 - 450 |
240 |
25 |
t |
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where t is the thickness of test piece. |
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1.2.1
Should a test piece
break outside the middle half of its gauge length and the
percentage elongation obtained is less than that specified,
the test may be discarded at the option of the manufacturer
and another test made from the sample selected representing
the same cast and batch. |
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2 Bend Test |
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2.1 Number of Bend
Tests |
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One bend test piece shall be
taken from each lot of 10 tonnes of material or part thereof
from each cast and processed at the same time. In case of
coils, one bend test piece shall be taken from each coil. |
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2.1.1
When plates, sheets and strips
of more than one thickness are rolled from the same cast, one
additional bend test shall be made for each thickness. |
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2.2 Bend Test |
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Bend test shall be carried out
in accordance with IS 1599. |
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2.2.1
Bend test piece shall be cut
so that the axis of the bend is parallel to the direction of
rolling, that is, the longer axis of the test piece shall be
at 90° to the direction of rolling. |
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2.2.2 The test piece shall be
bend cold through 180°. The internal diameter of the bend for
material shall be as given in Table-3. The test piece shall
be deemed to have passed the test if the outer convex surface
is free from cracks after complete bending. |
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2.2.3
It is some times difficult to ensure that the material is
accurately following the radius. In case of dispute, the test
piece may be pushed into a block of lead by a former of
appropriate diameter. |
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3
Strainage Embrittlement Test |
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3.1
The plates, sheets and strips
shall pass the strain age embitterment test as outlined in
9.1.2 to 9.1.5. |
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3.1.1
One strain age embitterment
test shall be taken from each heat / cast. |
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3.1.2
The test piece, 75mm long and
25 mm wide, shall be so cut that the longer axis is at right
to the direction of rolling. The edges of the test piece may
be rounded and smoothed longitudinally to an approximately
semicircular counter. |
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3.1.3
The test piece shall be bent
cold through 90° round former having its diameter equal to
three times its thickness. The axis of the bend shall be
parallel to the direction of rolling. |
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3.1.4
The test piece shall then be
heated at 250 ±5°C and maintained at that temperature for
15-minutes and then cooled in still air to room temperature. |
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3.1.5
The test piece shall when
straightened by hammer blows on the apex of the bend, flatten
without cracking. |
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4 Erichsen Cupping Test |
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4.1
Cupping test shall be carried
out for sheets and strips material having a nominal thickness
up to and including 3.15 mm. The test shall be carried out in
accordance with IS 10175 Part I for thickness up to and
including 2.0 mm and in accordance with the method given in
Annex A for thickness above 2.0 mm. |
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4.2
One cupping test shall be
carried out from each lot of 10 tonnes of material or a part
thereof from each cast. In case of coils, one cupping test
shall be carried out on each coil. |
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4.3
The surface of the cup shall
be smooth and fracture shall not exhibit any undue
directionality. The maximum cup depth shall be 13.5 mm
minimum for actual sheet thickness range of 2.80 to 3.20 mm.
For sheets/strips of other thicknesses, the minimum cup depth
shall be mutually agreed upon. |
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5 Retest |
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Should any one of the test
piece, first selected, fail to pass any of the tests specified
in this standard, two further samples shall be selected from
the same lot for testing in respect of each failure. Should
the test pieces from both these additional samples pass, the
material represented by the test sample shall be deemed to
comply with the requirement of that particular test. |
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Should the test pieces from
either of these additional samples fail, the material
represented by the test sample shall be deemed as not
conforming to this standard. |
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6 Freedom from Defects |
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The finished material shall
be free from harmful defects such as seams, pipe, laminations,
cracks, silvers, rolled-in-scale, blisters and pitted surface
which will impair the drawability. |
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7 Dimensions and Tolerances |
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7.1
Unless agreed otherwise,
dimensions of steel plate, sheet and strip shall conform to
the dimensions specified in IS 1730. |
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7.2
Tolerances on length, width,
thickness and mass of the steel plate, sheet and strip shall
conform to the tolerances specified in IS 1852. |
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8 Condition of Delivery |
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8.1
The material may be supplied in hot rolled and normalized or
hot rolled under controlled conditions. |
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8.2
Subject to prior agreement between the manufacturer and the
purchaser the material may be pickled and leveled with a
suitable protective treatment in accordance with IS 13566. |
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